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PACKAGING

DCS, Automation and Safety Infrastructure for Packaging

Honeywell provides integrated automation and safety infrastructure to improve process availability, production and profitability. Offering a single operating view of automation and safety, the solution maintains necessary separation and redundancy.

Users require tight control over the processes involved in manufacturing of various paper and board packaging grades to ensure safety, reliability and efficiency. Honeywell provides integrated automation and safety infrastructure to improve process availability, production and profitability.

While offering a single operating view of automation and safety, the solution maintains necessary separation and redundancy for systems.

The automation system’s processing capabilities ensure high availability and speed of execution for processes, while the safety instrumented system integrates with fire and gas solutions to reduce installed cost.

Safety Manager is Honeywell’s latest safety system platform that is an effective solution for critical process control, equipment and process protection. It has the benefit of being tightly integrated with Experion® PKS while maintaining the security of an independent platform. Together, they can lower safety costs and improve plant performance by optimizing the process operations and reducing the risk of safety incidents or security breaches. Users also benefit from low life cycle costs and reduced engineering costs due to the common configuration of automation and safety systems.

Honeywell offers a range of engineering services to bring all the needed intelligence together into a real-time system. This helps users manage entire operations while maximizing return of investments with continuous lifecycle support. Honeywell is the only automation service provider that continues to support products developed and installed as many as 30 years ago. It helps users handle migrations or expansions and acts as the main automation contractor for greenfield sites. In addition, Honeywell manages the security of process control networks and maintains field instrumentation, control systems and advanced applications to maximize availability and users’ business potential.

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Extrusion Coating Control Solutions

Honeywell’s coating control solutions cover a wide range of applications, including extrusion coating, roll coating, knife coating, bath coating, meyer bar coating, spray coating, calender coating and many more.

Honeywell’s solutions for the coater industry cover a wide range of applications, including extrusion coating, roll coating, knife coating, bath coating, meyer bar coating, spray coating, calender coating and many more.

On-line measurement and control, temperature controls, web monitoring, total machine control and ERP Level 4 management offer improved coating quality and increased throughput. Users are thus able to get the most from raw materials and get a faster return on investment in various markets such as packaging, flooring, medical, pharmaceuticals, adhesives, lacquers and automotives.

Honeywell has the process knowledge and local presence to understand users’ needs and provide solutions to help them deliver high-quality products, reduce scrap, achieve faster start-ups and improve production.
View the Products tab to learn more about Honeywell’s extrusion coating control solutions.

​Honeywell offers products to help users tackle the high cost of scrap, reduce raw material usage, and improve coating quality and production yield. These include MXProLine on-line measurement and control system, which is equipped with superior sensors, scanner frame and controls, and Experion HS, a cost-effective, scalable SCADA solution for temperature and process controls.

Honeywell Extrusion Coating Control Solutions Products
  • Experion PKS Orion – Process Control Beyond Distributed Control Systems — Experion PKS Orion, the latest release of Experion PKS, goes beyond traditional distributed control systems (DCS) by introducing the latest in Universal Channel Technology and comprehensive turnkey Experion virtualization solutions.
  • MXProLine for Plastics, Coating, Converting, Nonwovens and Fiberglass — Honeywell’s MXProLine quality control system (QCS) offers a broad range of online scanners and sensors to help users select the measurement system best suited to their web gauging applications.

Training on Demand services are available for MXProLine systems. A wide range of short video training and maintenance modules can be easily streamed to a computer, smartphone or tablet for an easier learning experience.

Honeywell Extrusion Coating Control Solutions Services
  • Training On Demand for Web Gauging Systems — Training On Demand (TOD) provides access to online training on web gauging systems for operators and maintenance personnel. The service requires an annual subscription.

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Quality Control System for Packaging

Aimed at all tissue manufacturers, Honeywell’s Quality Control System (QCS) provides superior visibility into the papermaking process, while simplifying operational efforts and reducing maintenance and service costs.

Stable production, compliance to quality control specifications and elimination of waste are absolutely essential in the packaging and papermaking industry. Aimed at all packaging entities, Honeywell’s Quality Control System (QCS) provides superior visibility into the packaging and papermaking grade process, while simplifying operational efforts and reducing maintenance and service costs.​

Honeywell offers a range of products to address virtually every online measurement need. These include Measurements, Machine Direction (MD) controls, Cross Direction (CD) controls and CD Actuators.

Measurements provide information throughout the papermaking process – from the wire to the reel – to deliver outstanding papermaking process visibility and controllability. Combining this superior visibility with new machine direction, multivariable control functionality offers new levels of performance to enhance papermaking production and speed grade changes.

Honeywell’s comprehensive suite of high-precision, reliable cross-direction (CD) actuators, coupled with multivariable CD control algorithm packages, close the control loop for improved papermaking process stability and reduced raw material usage.

Honeywell offers a range of services from spot type to full business and process development partnership.  Benefits include:

  • Collaboration to ensure users’ automation and manufacturing systems run optimally.
  • Achieving optimum plant performance through a broad range of services and programs that help change, maintain, optimize and sustain business assets
  • A natural extension of users’ team that is available to respond quickly and effectively to any situation
  • Minimizing total cost of ownership through flexible and comprehensive offerings and solutions.

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